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SPOT AL - Aluminium Production and Processing Application Pyrometer

SPOT AL - Aluminium Production and Processing Application Pyrometer
The SPOT AL is an advanced non-contact infrared pyrometer providing a single sensor solutions for aluminium production and processing industries.
  • Overview +


    A highly accurate and stable digital pyrometer, SPOT AL uses AMETEK Land’s cutting-edge SPOT technology and unique, advanced data-processing algorithms to measure aluminium temperature in extrusion (E), quench (Q), strip (S), forming/forging (F), forming/forging of higher magnesium alloys (F Mg) and liquid (L) applications.

    Two versions of the SPOT AL are available, the SPOT AL version offers a measurement range of 200 °C (392 °F) to 800 °C (1472 °F) and offers six measurement modes (E, Q, S, F, F Mg and L). The SPOT AL LT (Low Temp) - 150-700 °C / 302-1292 °F for modes E, Q and S, and 130-700 °C / 266-1292 °F for F and F Mg.

    The dedicated pre-set algorithms provide the most accurate digital temperature readings of low and variable emissivity aluminium. This ensures optimised press speed and high-quality products with minimal scrap.

    The SPOT AL integrates easily with control systems to enable optimisation of the press or mill with data also made immediately available via the rear display on the instrument or via a web server. A video camera within the pyrometer, the focus distance and other features can be accessed and configured locally or remotely.

    Combining Ethernet, Modbus TCP, video, analogue, and alarm outputs in a single device, the SPOT AL is designed specifically to measure the temperature of aluminium in a range of processing applications.
     
    CUSTOM-APPLICATION MEASUREMENTS
    The dedicated algorithms were developed from extensive trials in real plant environments. Fully focusable high-quality optics and a high speed 15ms response combine to provide measurements on detailed extruded profiles.

    POWERFUL SOFTWARE SUPPORT
    SPOTPro SoftwareSPOTViewer software gives small installations the added benefits of remote monitoring and algorithm tuning; for larger installations we recommend using SPOTPro for configuration, display and data logging of up to 40 pyrometers and actuators plus the ability to customise algorithms for a newly added aluminium grade.

    Providing the user with a complete overview of all the SPOT pyrometers and actuators connected to the network, SPOTPro allows you to independently configure data logging for each pyrometer using automatic triggers for data storage. SPOTPro also allows users to compare live and recorded data to historical trends to diagnose process issues.

    SPOT AL MODES

      ALGORITHM     MODE DESCRIPTION     EMISSIVITY    SPOT AL  SPOT AL LT
    E Extrusion  Low
     200 -800 °C / 392-1472 °F  

    150-700 °C / 302-1292 °F
    Q Quench   Low to Medium 
    200 -800 °C / 392-1472 °F 

    150-700 °C / 302-1292 °F 
    S Strip Low to Medium
    200 -800 °C / 392-1472 °F 

    150-700 °C / 302-1292 °F 
    F Forming / Forging Medium
    200 -800 °C / 392-1472 °F

    130-700 °C / 266-1292 °F
    F Mg  High Magnesium Alloy  Medium
    200 -800 °C / 392-1472 °F

    130-700 °C / 266-1292 °F
     L Liquid Low 
    200 -800 °C / 392-1472 °F
    ✘ 

    The SPOT AL is AMETEK Land’s specialist solution for non-contact temperature measurements in aluminium production and processing industries
     
    NEW VIDEO




    APPLICATION NOTE
    Temperature Measurements in Aluminium Production and Processing Industries - Application Note (EN)
    TEMPERATURE MEASUREMENTS IN ALUMINIUM PRODUCTION AND PROCESSING INDUSTRIES

    AMETEK Land offers multiple solutions for the complex temperature measurement of aluminium. Our products meet the highest standards of quality and reliability to ensure accurate performance under plant operating conditions. Read More > Watch the Video >





  • Specifications +


       SPOT AL SPOT AL LT (Low Temp)
    Measurement Range: 200 - 800 °C / 392-1472 °F - E, Q, S, F, F Mg, L 130 -700 °C / 266 -1292 °F - F, F Mg
    150-700 °C / 302-1292 °F - E, Q, S
    Measurement Accuracy: ± 5 °C at 200 °C, ± 2 °C or 0.25% K at 300 °C and above (extrusion and quench)
    ± 5 °C or ±0.5 %K (lubricated strip, forming/forging and liquid metal)
     ± 5 °C at 150 °C, ± 2 °C or 0.25% K at 300 °C and above (extrusion and quench)
    ± 5 °C or ±0.5 %K (lubricated strip, forming/forging)
    Repeatability: ±3 °C at 200 °C, ±1 °C at 300 °C and above (extrusion and quench),
    ± 5 °C (lubricated strip, forming/forging and liquid metal)
     ±3 °C at 150 °C, ±1 °C at 300 °C and above (extrusion and quench), ± 5 °C (lubricated strip, forming/forging)
    Resolution: 0.1 °C 
    Noise:  5 °C at 200 °C, <0.5 °C at 300 °C and above  5 °C at 150 °C, <0.5 °C at 300 °C and above
    Detector Type: Application specific selected range of narrow wavelength bands designed to optimise temperature accuracy measurement of Aluminium
    Sealing: IP65
    Response Time: Adjustable 15 ms to 10 s
    Interfaces: 2x 0/4 - 20 mA Output, 4 - 20 mA Input, Digital CMD In and CMD Out, Ethernet
    (TCP-IP, Modbus TCP, DHCP, http, udp, ICMP)
    Processing Functions: Peak/Valley Picking, Averager, Modemaster, CMD In sampling or LED control, CMD Out alarms, emissivity output or actuator control
    Power Requirement: Power over Ethernet or 24 to 30 V DC at the instrument
    Display: Local display with image streaming
    Software:
    Live configuration and temperature display on any web browser. Freely downloadable SPOTViewer software with datalogging, live and historical data trending plus remote image capture; SPOTPro software available for use with multiple SPOT pyrometers
    Languages: Integrated multiple language selections: English, German, French, Italian, Spanish, Portuguese (Brazilian), Japanese, Chinese (simplified Mandarin), Korean, Russian, Polish
    Field of View: 60:1 to 90% 30 :1
    Mounting: Full range of mountings and accessories available
    Ambient Temp Range: 5 - 60 °C / 41 - 140 °F specified, 0-70 °C / 32 - 158 °F
    operating before cooling required
    0 - 45 °C / 32 - 113 °F
    operating before cooling required
    Focus Range: 300 mm / 11.8 to infinity, locally or remotely adjusted  Nominal target spot diameter 10mm at 300mm focus; 17mm at 500mm focus; 33mm at 1m focus. Twice nominal target area is recommended.
    Sighting:
    Integrated video with local display and remote image capture.
    Patented pulsed Green LED focus pattern confirmation
    Inputs:
    4 - 20 mA Input, 24 V DC CMD In, Ethernet, (TCP-IP, Modbus TCP, DHCP, http, udp, ICMP)
    Outputs: 2x 0/4 - 20 mA, CMD Out relay, Ethernet (TCP-IP, Modbus TCP, DHCP, http, udp, ICMP)
    Settings:
    Configure locally using the thermometer interface or remotely (using the Webserver, SPOTViewer, or SPOTPro). Emissivity, mode, current output range, alarm logic output and thresholds, network settings, focus and LED, language and user name
    Warranty: 36 Months
    *Measurements within specification over 5-95% of range.

    For further technical specification information please refer to the specific product brochure within the Documentation section below.

  • Documentation +

  • Videos +

  • Software / Firmware +

  • Related Applications +

    • Aluminium Extrusion - Billet
      Billet

      The Aluminium Billet Thermometer (ABT) and SPOT AL pyrometer provide fast, accurate temperature measurements for the surface of billets, reducing die wear, improving press efficiency and increasing product consistency.

      Keep Reading

    • Aluminium Extrusion - Extrusion
      Extrusion

      The SPOT AL pyrometer uses pre-set, customisable algorithms to make aluminium temperature measurements throughout the extrusion process. Integrates with control systems, it ensures reliability and minimises scrap.

      Keep Reading

    • Aluminium Extrusion - Quench
      Quench

      The SPOT AL pyrometer is suitable for critical quench exit measurements, verifying the cooling rate to ensure the correct hardness and tensile strength is maintained in the alloys.

      Keep Reading

    • Aluminium Strip Mill - Reheat / Slab Heat
      Reheat / Slab Heat

      Before hot rolling, the aluminium slabs must be heated up in the reheat furnace. The SPOT AL provides the precision measurement at the furnace exit to ensure correct heating.

      Keep Reading

    • Aluminium Strip Mill - Rolling Mill
      Rolling Mill

      Aluminium is reduced to the required uniform thickness at the rolling mill, and any necessary surface finish is applied before coiling. Temperature monitoring is essential to optimise the process, and detect potential mill breakdown problems.

      Keep Reading

    • Aluminium Forging - Preheating and Forging
      Preheating and Forging

      Before forging, a blank is preheated to temperatures typically around 550 °C (932 °F), depending on the alloy used. It is then worked between flat or shaped dies to produce the desired forged product.

      Keep Reading

    • Liquid Aluminium Processing
      Liquid Aluminium Processing

      This is a fast, reliable and efficient heating application which can be used for many purposes, including forging, mounting, coating, or heat treating. It is important to ensure the metal is heated to a certain temperature window, to ensure the desired properties.

      Keep Reading

    • Induction Heating
      Induction Heating

      This is a fast, reliable and efficient heating application which can be used for many purposes, including forging, mounting, coating, or heat treating. It is important to ensure the metal is heated to a certain temperature window, to ensure the desired properties.

      Keep Reading

    • Aluminium Mounting
      Mounting / Shrinking

      Mounting/shrinking is commonly used in metals applications to fit a component in or around another. It involves heating a part to expand it, then cooling – this requires a fast, accurate temperature measurement to closely control the heating process and prevent overheating that could damage the part.

      Keep Reading

    • Aluminium Other - Preheating for Bending
      Preheating for Bending

      To make aluminium easier to bend and shape without breaking, it is often heated first. Temperature measurement ensures that the metal is adequately heated to bend easily, while also safeguarding against heat damage to the aluminium or unexpected material thickness.

      Keep Reading

    • Aluminium Other - Preheating for Coating
      Preheating for Coating

      Heat is often used to apply a surface coating to an aluminium part. If the metal is insufficiently heated, the coating may not correctly adhere to the component, or may not bond in a uniform way. However, if it is too hot, the coating may be damaged. So, accurate temperature monitoring is needed to ensure the heating process is controlled.

      Keep Reading

  • Related Products +

    • SPOT AL EQS Actuator
      SPOT Actuator

      The SPOT Actuator provides remotely controlled target alignment of a SPOT pyrometer for industrial processing applications.

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    • AMETEK Land Fixed SPOT Non-contact Thermometers / Pyrometers - SPOT
      SPOT

      SPOT is a family of fully featured, high performance pyrometers for fixed non-contact infrared spot temperature measurements. Available in range of operating wavelengths, temperature ranges and process requirements.

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    • SPOTViewer Software
      SPOTViewer

      A free PC utility for SPOT infrared pyrometers, allowing configuration, display and logging of data.

      Keep Reading

    • SPOTPro Software
      SPOTPro

      SPOTPro, an advanced software utility, provides a single control point to configure, store and view data for up to 40 SPOT infrared pyrometers.

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