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MWIR-Borescope-640

MWIR-Borescope-640
A highly accurate radiometric infrared borescope imaging camera with spectral filtering for continuous temperature measurement and furnace profiling applications.
  • Overview +


    Combustion atmospheres using dirty fuels require  a thermal imaging solution with advanced spectral filtering and high resolution to deliver clear live images from within a furnace, boiler or incinerator.

    The MWIR-B-640 provides a continuous and clear view, even through heavy smoke and hot furnace atmospheres, which is not possible when using visual camera systems.

    The MWIR-B-640 allows highly accurate and fully radiometric temperature measurement image data to be taken, stored, and trended over the lifetime of the furnace or boiler.

    The advanced IMAGEPro thermal imaging and data processing software supports long term data trending and enables the early detection of leaks and temperature variations to help optimise processes.

    Operators have a clear view of the critical areas within the furnace or boiler with more than 300,000 accurate point temperatures, measuring in the range of 300-1200 °C (572-2192 °F) and 500-1800 °C (932-3272 °F). Providing advanced digital communications via the IMAGEPro software, the performance of the furnace or boiler can be monitored to easily identify hot and cold areas and any uneven heating can be viewed in real-time from the safety of the control room.

    The high-resolution image, combined with the wide-angle field of view (90°), allows multiple areas to be imaged and measured simultaneously.

    The MWIR-B-640 uses proven thermal imaging technology to accurately and continuously profile the temperatures within the furnace or boiler providing improved data accuracy through automation and minimising risk to personnel by reducing the need for personnel to be in the hazardous area around the furnace or boiler.

    MWIR-B-640 is ideal for applications in Steam methane reformersreheat furnacesbiomass boilers, coal boilers, cement (kiln furnaces)heat treatment and annealing furnaces

     SPECIFICATION HIGHLIGHTS
     MID-TEMPERATURE:     300-1800 °C / 572-3272 °F
     MID-WAVELENGTH:   LWIR 3.9 μm
     TEMPERATURE RANGE:  300-1200 °C / 572-2192 °F 500-1800 °C / 932-3272 °F   
     Spectral Response:  3.9 μm
     Pixel Resolution:  640 x 480 pixels
     Frame Rate:  60 Hz / 9 Hz
     Optics (FOV):  90° x 67.5°
     Interfacing:  Gbit-Ethernet / PoE
     I/O Options:  I/O-modules and digital interfacing via IMAGEPro
     Smart Functions:  Integrated Webserver

    ADVANCED SPECTRAL FILTERING
    Enabling a clear view through dusty/smoky and hot furnace atmospheres, working in the midwave Infrared range

    HIGH-TEMPERATURE MEASUREMENT ACCURACY
     
    Enables optimum furnace and boiler control through enhanced process thermal imaging

    ADVANCED IMAGE PROCESSING SOFTWARE
    Control, monitor, analyse and capture data from the thermal imaging camera with IMAGEPro

    REAL-TIME THERMAL DATA COMBINED WITH HIGH-RESOLUTION, LOW NOISE VISUAL IMAGE
    This allows for true real-time furnace optimisation and the opportunity to improve energy efficiency without degrading furnace/boiler lifetime

    SAFE 24 HOUR, 7 DAY MONITORING
    Guarantees accurate, reliable data from a safe remote position without risk to the operators

    Auto Retraction SystemsAUTO RETRACT SYSTEMS
    Designed to auto-retract and protect the thermal imager from damage by overheating in the event of loss of water flow, air pressure, electricity supply or high borescope tip temperature alarm.


    The MWIR-B-640 is an invaluable tool in optimising production throughput, reducing energy consumption, and extending boiler or furnace campaign life.


  • Specifications +


    CAMERA UNIT & HOUSING
    Measurement Range:
    300-1200 °C / 572-2192 °F
    500-1800 °C / 932-3272 °F
    Pixel Resolution:
    640 x 480
    Spectral Response: 3.9 μm
    Frame Rate: 60 fps / <9 fps*
    Detector:
    FPA - Microbolometer
    Optic (HFOV x VFOV): 90 ° x 67.5 °
    Optic (IFOV):
    2.4 mrad (90 °)
    Focus Range: 1 m to infinity
    Probe Diameter: Ø 61mm / Ø 2.4”
    Probe Lengths: 305, 609 or 914 mm (12”, 24” or 36”)
    Mountings: Choice of 3” ANSI 150 RF Flange & Gasket or PN16 DN80 Flange & Gasket with a 12” standpipe
    Protection Window: Sapphire
    Accuracy: 1% of reading (°C)#
    Repeatability: 1 °C
    Dimensions: 314 x 460 x 765 mm (or 1070 mm or 1374 mm) 12” x 18” x 30” (or 42” or 54”)
    Power Rating: 24 V DC
    Weight: < 25 kg (for 609 mm / 24” version)
    Ambient Temperature:
    -20 to 60 °C (-4 to 140 °F) 0 - 95 % humidity (non-condensing)
    Cooling/Purging Options:
    Water cooling / Air purging
    Environmental Rating: IP65
    CAMERA SUPPLY
    Connections: Digital data over 1 GBit Ethernet (M12, 8 pin) Power (8 pin)
    Alarm Functions:
    Tip temperature, internal camera temperature, image max. temperature
    Signal-LED:
    Power, Ethernet, Tip-Temperature (green/yellow/red)
    Service: Water, instrument air and power input
    POWER SUPPLY UNIT (PSU)
    Components & Connections: Power supply, Ethernet communications (switch) Fibre optic data connection (option)
    FCB - Environmental Rating: IP65 / NEMA 4
    Size:
    380 x 380 x 211 mm / 15” x 15” x 8.3”
    Weight:
    15 kg (33.07 lbs)
    UL Approval:
    Listed to UL508A & CSA-C22.2 No. File Number E499440
    IMAGE PROCESSING
    Software:
    IMAGEPro Advanced Image Processing and Controlling Software
    Workstation: PC-Workstation (option)
    Interfacing:
    Open Data Interface, Modbus TCP, Moxa I/O unit
    STANDARD ACCESSORIES
    Accessories (optional):
    Power supply, cables, water-cooled/purged mounting and tube, software, workstation, auto- retraction system
    *Export licence free
    #1% or +/- 5 °C for 300-1200 °C range
    < 50 °C ambient
  • Field of View (IFOV) +


    NIR-Borescope Field of View (FOV)
    Distance 1m  5m 10m  15m  20m 
      Width Height  FOV 
    (Centre)
    Width  Height   FOV 
    (Centre)
     
    Width  Height   FOV 
    (Centre)
    Width  Height   FOV 
    (Centre)
     
    Width  Height   FOV 
    (Centre)
     
    90° x 67.5° 2.0 m 1.3 m 2.5 mm 10.0 m 6.7 m 12.3 mm 20.0 m 13.4 m 24.5 mm 30.0 m 20.1 m 36.9 mm 40.0 m 26.7 m 49.1 mm

  • Software +

    • IMAGEPro
      IMAGEPro

      The innovative IMAGEPro software is an advanced image processing software for controlling, monitoring, analysing and capturing imager data.

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    • ImagerSDK
      ImagerSDK

      ImagerSDK - A software development kit for use with our thermal imagers including LWIR-640, SDS-640, NIR-656/-2K, NIR-B-640, NIR-B-656/-2K and MWIR-B-640*.

      Keep Reading

  • Documentation +

  • Related Applications +

    • Refining / Petrochemical - Critical Piping
      Fired Heaters

      Temperature monitoring of fired heaters keeps fuel costs low and reduces harmful emissions. The Cyclops 390L, MWIR-B-640 and NIR-B 3XR deliver portable and fixed solutions for this application.

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    • Cement - Burning Zone
      Burning Zone

      Monitoring the temperatures within the burning zone is vital for quality and efficiency. We recommend the MWIR-B-640 thermal imager and SPOT R100 thermometer for this application.

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    • Hot Rolling - Reheat Furnace
      Reheat Furnace

      The reheat furnace heats cold billets, blooms or slabs of steel to the correct temperature for rolling, which requires careful thermal control. Solutions: FTS, MWIR-B-640 or NIR-B.

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    • Biomass - Boiler/Furnace Operation
      Biomass/Furnace Operation

      Efficiently burning biomass pellets in a boiler or furnace is the key stage of power generation. Our solutions include MWIR-B-640, NIR-B, Lancom 200 and CDA.

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    • Coal - Boiler/Furnace Operation
      Boiler/Furnace Operation

      Efficiently burning coal in a boiler or furnace is the key stage of power generation. Our solutions include MWIR-B-640, NIR-B, Lancom 4 and CDA.

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    • Heat Treatment - Annealing
      Annealing

      Metals are heated and cooled in a planned thermal trajectory to achieve specific characteristics. We recommend the SPOT, and MWIR-B-640 solutions for this application.

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