NIR-Borescope-640

NIR-BORESCOPE-640
A short-wavelength radiometric infrared borescope imaging camera for continuous temperature measurement in furnace applications with a higher differential temperature in the field of view. 
  • Overview +


    Measuring in a range from 600 to 2000°C (1112 to 3632°F), the NIR-Borescope-640 (NIR-B-640) provides a high-resolution thermal image with real-time, continuous, high-accuracy temperature readings.

    It utilises the latest wide dynamic range imaging technology, providing the highest available temperature reading accuracy over the entire wide temperature range, for accurate, continuous temperature profiling of the furnace and stock.

    The NIR-B-640 uses advanced near-infrared spectral filtering to provide a clear view into the furnace gases, allowing highly accurate temperature measurement point data to be taken, stored, and trended over the lifetime of the furnace.

    An advanced near infrared spectral filtering system provides a clear view through the furnace gases, allowing highly accurate temperature measurement point data to be taken, stored and trended over the lifetime of the furnace.

    With specially designed image and data processing software that supports long-term data trending, the NIR-B-640 is ideal for applications in cement kiln and cyclone furnaces, reheat furnacescontinuous casting (zone 1)heat treatment and annealing furnaces

    WIDE MEASUREMENT RANGE
    Utilising AMETEK Land’s latest wide dynamic range imaging technology, the NIR-B-640 can accurately measure ‘cold’ and ‘hot’ areas in one frame or image. This allows the entire process to be monitored without switching to different temperature ranges during operation.

    MULTI-VIEW AREA 
    The high-resolution image, combined with the wide-angle (90o) field of view, allows multiple areas in the lane to be imaged and measured simultaneously. With advanced digital communications, the image and data can be viewed in real-time in a safe area control room..

    ADVANCED IMAGING SOFTWARE

    The performance of the furnace can be monitored and optimised through the IMAGEPro thermal imaging software package. This easily identifies hot and cold areas and visualises uneven heating, with corrections viewed in real time.

    The NIR-B-640 is AMETEK Land’s thermal imaging solution for prolonging furnace lifetime, optimising production throughput, reducing energy consumption and improving stock temperature.


  • Specifications +


    CAMERA UNIT
    Measurement Range:
    600 - 2000 °C / 1112 - 3632 °F
    Pixel Resolution:
    640 x 480
    Spectral Response: 1 μm
    Frame Rate: 7.5 fps (full frame mode)
    Detector:
    FPA - Semiconductor
    Optic (HFOV x VFOV): 90° x 67.5°
    Optic (IFOV):
    2.4 mrad (90°)
    Focus Range: 1 m to infinity
    Probe Diameter: Ø 61mm / Ø 2.4”
    Probe Length: 305, 610 or 915 mm (12”, 24” or 36”)
    Mountings: Choice of 3” ANSI 150 RF Flange & Gasket or PN16 DN80 Flange & Gasket with a 12” standpipe
    Protection Window: Sapphire
    Accuracy: 1% of reading (K)
    Repeatability: 1 K
    Dimensions: 254 x 560 x 810 mm* (* or 1120 or 1420 mm); 10 x 22 x 32 in** (** or 44 or 56 in)
    Power Rating: 21.6 - 26.4 V dc, 0.6 A
    Weight: < 25 kg (for 609 mm / 24 in version)
    Environmental Rating: IP65
    CAMERA SUPPLY
    Connections: Digital data over 100 M Ethernet (M12, 8 pin)
    Service: Water, instrument air, power input, located to the rear of the enclosure
    POWER SUPPLY UNIT (PSU) & TERMINAL ETHERNET BOX
    Components: Power supply (PSU) / Ethernet communications box (ECB)
    FCB - Environmental Rating: IP65
    Size:
    174 x 93 x 56 mm / 6.5 x 3.6 x 2.2 in (PSU) / 230 x 200 x 115 mm / 9.1 x 7.9 x 4.5 in (ECB)
    Weight:
    1.2 kg / 2,5 lbs (PSU) / 0.8 kg / 1.7 lbs (ECB)
    Connections:
    Light fiber data connection as an option
    IMAGE PROCESSING
    Software:
    IMAGEViewer & IMAGEPro Advanced Image Processing and Controlling Software
    Workstation: PC-Workstation (option)
    Interfacing:
    Open Data Interface, Modbus TCP, Moxa I/O unit
    ACCESSORIES
    Optional Accessories:
    Power supply, cables, water cooled/purged mounting and tube, software, workstation, auto-retraction systems
  • Field of View (FOV) +


    NIR-Borescope Field of View (FOV)
    Distance 1m  5m 10m  15m  20m 
      Width Height  FOV  Width  Height   FOV  Width  Height   FOV  Width  Height   FOV  Width  Height   FOV 
    90° 2m 1.5m 3.1mm 10m 7.5m 15.6mm 20m 15m 31.2mm 30m 22.5m 46.8mm 40m 30m 62.5mm

  • Software +

    • IMAGEViewer
      IMAGEViewer

      A free software package enabling the viewing, analysis and storage of thermal data captured by a range of AMETEK Land thermal imaging infrared cameras and systems.

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    • IMAGEPro
      IMAGEPro

      An advanced image processing software utility developed to control, monitor, analyse and capture data from thermal imaging cameras.

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  • Documentation +

  • Related Applications +

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      Burning Zone

      Monitoring the temperatures within the burning zone is vital for quality and efficiency. We recommend the NIR-B thermal imager and SPOT R100 thermometer for this application.

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      Reheat Furnace

      The reheat furnace heats cold billets, blooms or slabs of steel to the correct temperature for rolling, which requires careful thermal control. Solutions: FTS or NIR-B.

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    • Forging - Rotary
      Rotary

      In rotary forging, the metal is turned between hammering operations, and requires temperature monitoring. The SPOT R100 thermometer or Cyclops 100L is our recommended solution for measurements in this application.

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    • Cement - Kiln Shell
      Kiln Shell

      Continuous monitoring along the length of the kiln provides an indication of any potential refractory lining problems. Our recommendation for this application is the high-resolution LSP-HD 62 linescanner.

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    • Coal - Boiler/Furnace Operation
      Boiler/Furnace Operation

      Efficiently burning coal in a boiler or furnace is the key stage of power generation. Our solutions include FTI-Eb, NIR-B, Lancom 200 and CDA.

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    • Melt Tank - Bulk Glass
      Melt Tank - Bulk Glass

      Measuring the temperature of the melted glass in the tank provides measurements for process control and efficiency. Our recommended solutions are the NIR-B Glass, Cyclops 100L, Model FG and SPOT M100.

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