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MWIR-Borescope-640

MWIR-Borescope-640
A highly accurate radiometric infrared borescope imaging camera with spectral filtering for continuous temperature measurement and furnace profiling applications.
  • Overview +


    Dirty fuels and application-specific furnace atmospheres require a thermal imaging solution with advanced spectral filtering and a high thermal and spatial resolution to deliver clear live images of the furnace, boiler, and stock. 

    The MWIR-B-640 enables a continuous and clear view, even through heavy smoke and hot furnace atmospheres, which is not possible with visual furnace camera systems.

    With a clear view through smoke and furnace gases, the MWIR-B-640 allows highly accurate and fully radiometric temperature measurement image data to be taken, stored, and trended over the lifetime of the furnace/boiler.

    The advanced IMAGEPro thermal imaging and data processing software supports long term data trending, to enable the early detection of leaks and temperature variations and achieve process optimisation. Operators have a clear view of the critical furnace/boiler areas with more than 300,000 accurate point temperatures, measuring in the range of 300-1200 °C (572-2192 °F) and 500-1800 °C (932-3272 °F). Providing advanced digital communications via the IMAGEPro software, the performance of the furnace can be monitored to easily identify hot and cold areas and any uneven heating can be visualised with corrections viewed in real-time.

    The high-resolution image, combined with the wide-angle field of view (90°), allows multiple areas to be imaged and measured simultaneously. With the wide-angle view into the furnace, image data can be viewed in real-time from the safety of the control room.

    The MWIR-B-640 uses proven thermal imaging technology to accurately and continuously profile the temperature of the furnace and the stock, resulting in improved data accuracy through automation and reduced risk to personnel by minimizing the need for an operator to be in the hazardous furnace/boiler area.

    With only a small opening in the wall, the MWIR-B-640 can accurately profile the temperature of the entire furnace without affecting the furnace atmosphere, the stock temperature, or energy consumption.

    MWIR-B-640 is ideal for applications in HPI reformer furnacesreheat furnacesbiomass boilers, coal boilers, cement (kiln furnaces)heat treatment and annealing furnaces

    ADVANCED SPECTRAL FILTERING
    Enabling a clear view through dusty/smoky and hot furnace atmospheres, working in the mid Infrared range

    HIGH-TEMPERATURE MEASUREMENT ACCURACY
     
    Enables optimum furnace and boiler control through enhanced furnace thermal imaging

    ADVANCED IMAGE PROCESSING SOFTWARE
    Control, monitor, analyse and capture data from the thermal imaging camera with IMAGEViewer and IMAGEPro

    REAL-TIME THERMAL DATA COMBINED WITH HIGH-RESOLUTION, LOW NOISE VISUAL IMAGE
    This allows for true real-time furnace optimisation and the opportunity to improve energy efficiency without degrading furnace/boiler lifetime.

    SAFE 24 HOUR, 7 DAY MONITORING
    Guarantees accurate, reliable data from a safe remote position without risk to the operators

    Auto Retraction SystemsAUTO RETRACT SYSTEMS
    Designed to auto-retract and protect the thermal imager from damage by overheating in the event of loss of water flow, air pressure, electricity supply or high borescope tip temperature alarm.


    The MWIR-B-640 is an invaluable tool in prolonging furnace and boiler lifetime, optimising production throughput, reducing energy consumption, and improving stock temperatures.


  • Specifications +


    CAMERA UNIT
    Measurement Range:
    300-1200 °C / 572-2192 °F
    500-1800 °C / 932-3272 °F
    Pixel Resolution:
    640 x 480
    Spectral Response: 3.9 μm
    Frame Rate: 60 fps / <9 fps*
    Detector:
    FPA - Microbolometer
    Optic (HFOV x VFOV): 90 ° x 67.5 °
    Optic (IFOV):
    2.4 mrad (90 °)
    Focus Range: 1 m to infinity
    Probe Diameter: Ø 61mm / Ø 2.4”
    Probe Lengths: 305, 609 or 914 mm (12”, 24” or 36”)
    Mountings: Choice of 3” ANSI 150 RF Flange & Gasket or PN16 DN80 Flange & Gasket with a 12” standpipe
    Protection Window: Sapphire
    Accuracy: 1% of reading (°C)#
    Repeatability: 1 °C
    Dimensions: 254 x 560 x 717 mm (or 1021 mm or 1326 mm) 10” x 22” x 32” (or 44” or 56”)
    Power Rating: 24 V DC
    Weight: < 25 kg (for 609 mm / 24” version)
    Ambient Temperature:
    -20 to 60 °C (-4 to 140 °F) 0 - 95 % humidity (non-condensing)
    Cooling/Purging Options:
    Water cooling / Air purging
    Environmental Rating: IP65
    CAMERA SUPPLY
    Connections: Digital data over 1 GBit Ethernet (M12, 8 pin) Power (8 pin)
    Alarm Functions:
    Tip temperature, internal camera temperature, image max. temperature
    Signal-LED:
    Power, Ethernet, Tip-Temperature (green/yellow/red)
    Service: Water, instrument air and power input
    POWER SUPPLY UNIT (PSU)
    Components & Connections: Power supply, Ethernet communications (switch) Fibre optic data connection (option)
    FCB - Environmental Rating: IP65 / NEMA 4
    Size:
    380 x 380 x 211 mm / 15” x 15” x 8.3”
    Weight:
    15 kg (33.07 lbs)
    UL Approval:
    Listed to UL508A & CSA-C22.2 No. File Number E499440
    IMAGE PROCESSING
    Software:
    IMAGEViewer & IMAGEPro Advanced Image Processing and Controlling Software
    Workstation: PC-Workstation (option)
    Interfacing:
    Open Data Interface, Modbus TCP, Moxa I/O unit
    STANDARD ACCESSORIES
    Accessories (optional):
    Power supply, cables, water-cooled/purged mounting and tube, software, workstation, auto- retraction system
    *Export licence free
    #1% or +/- 5 °C for 300-1200 °C range
    < 50 °C ambient
  • Instantaneous Field of View (IFOV) +


    NIR-Borescope Field of View (FOV)
    Distance 1m  5m 10m  15m  20m 
      Width Height  FOV  Width  Height   FOV  Width  Height   FOV  Width  Height   FOV  Width  Height   FOV 
    90° x 67.5° 2.0m 1.3m 3.1mm 10.0m 6.6m 15.6mm 20.0m 13.3m 31.3mm 30.0m 20.0m 46.9mm 40.0m 26.7m 62.5mm

  • Software +

    • IMAGEViewer
      IMAGEViewer

      A free software package enabling the viewing, analysis and storage of thermal data captured by a range of AMETEK Land thermal imaging infrared cameras and systems.

      Keep Reading

    • IMAGEPro
      IMAGEPro

      The innovative IMAGEPro software is an advanced image processing software for controlling, monitoring, analysing and capturing imager data.

      Keep Reading

    • ImagerSDK Version 1.1.1
      ImagerSDK Version 1.1.1

      Release Date: 23/06/2021 - ImagerSDK Version 1.1.1 - A software development kit for use with our thermal imagers including ARC, SDS-640, NIR-656/-2K, NIR-B-640, NIR-B-656/-2K and MWIR-B-640*.

      Keep Reading

  • Documentation +

  • Related Applications +

    • Refining / Petrochemical - Critical Piping
      Fired Heaters

      Temperature monitoring of fired heaters keeps fuel costs low and reduces harmful emissions. The Cyclops 390L, MWIR-B-640 and NIR-B 3XR deliver portable and fixed solutions for this application.

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    • Cement - Burning Zone
      Burning Zone

      Monitoring the temperatures within the burning zone is vital for quality and efficiency. We recommend the MWIR-B-640 thermal imager and SPOT R100 thermometer for this application.

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    • Hot Rolling - Reheat Furnace
      Reheat Furnace

      The reheat furnace heats cold billets, blooms or slabs of steel to the correct temperature for rolling, which requires careful thermal control. Solutions: FTS, MWIR-B-640 or NIR-B.

      Keep Reading

    • Biomass - Boiler/Furnace Operation
      Biomass/Furnace Operation

      Efficiently burning biomass pellets in a boiler or furnace is the key stage of power generation. Our solutions include MWIR-B-640, NIR-B, Lancom 200 and CDA.

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    • Coal - Boiler/Furnace Operation
      Boiler/Furnace Operation

      Efficiently burning coal in a boiler or furnace is the key stage of power generation. Our solutions include MWIR-B-640, NIR-B, Lancom 4 and CDA.

      Keep Reading

    • Heat Treatment - Annealing
      Annealing

      Metals are heated and cooled in a planned thermal trajectory to achieve specific characteristics. We recommend the SPOT, and MWIR-B-640 solutions for this application.

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