NIR-Borescope-640-EX

The NIR-Borescope-640-EX is a short wavelength radiometric infrared borescope imaging camera for steam reformer and cracker tube continuous temperature measurement and furnace optimisation and monitoring. 

ATEX and IECEx approved to Ex nA IIC T4 Gc for use in Zone 2 gas atmospheres, and CSA Certified for US and Canada to Class I, Division 2, Groups A, B, C, D T4,  the NIR-B-640-EX provides a high resolution thermal image with real time continuous high accuracy temperature measurements of both the tube wall and refractory wall surface.  The camera measures temperatures in the single range 600 to 1800 °C (1112 to 3272 °F) and utilises the latest wide dynamic range imaging technology. This is ideal for applications with a high differential temperature in the field of view such as tube and furnace walls.

With the NIR-B-640-EX it is possible to use the proven technology of the NIR thermal imager to accurately and continuously profile the temperature of the reformer, improving data accuracy through automation and at the same time reducing the risk to personnel by removing the need for an operator to be in the hazardous area on a regular basis.  The NIR-B-640-EX uses the shortest wavelength to minimise errors associated with varying emissivity, allowing highly accurate temperature measurement point data to be taken, stored and trended over the lifetime of the reformer or cracker. The image and data processing software supports long term data trending, allowing process optimisation to be achieved, combined with potentially avoiding catastrophic failure.

The high resolution image combined with the wide angle field of view (90° x 67.5°, 44° x 33°) allows multiple reformer or cracker tubes in the lane to be imaged and measured simultaneously.  With advanced digital communications the image and data can be viewed real-time in the control room in the safe area.  The image also allows the user to monitor and optimise the performance of the furnace; easily identifying hot and cold areas and any uneven heating and gas mix can be visualised with corrections viewed in real-time.  During start-up phases any burners that are not operating correctly can be clearly identified and the effect of any impinging flames can be seen.

Enables optimum process control through enhanced thermal imaging.
REAL-TIME THERMAL DATA - COMBINED WITH HIGH RESOLUTION VISUAL IMAGE
allows true real-time furnace optimisation and the opportunity to improve energy efficiency without degrading reformer lifetime.

SHORT WAVELENGTH SENSOR
Low sensitivity to emissivity changes

DEDICATED SOFTWARE
Data points, areas of interest, automated alarms and long term data trending and system inter-connectivity (DCS, OPC)

24 HOUR, 7 DAY MONITORING
Shutterless operation guarantees accurate, reliable data with no blind time

EXPORT LICENSE FREE
Rapid, hassle-free shipping
HAZARDOUS AREA COMPLIANT 
The NIR-B-640-EX is ATEX and IECEx approved to Ex nA IIC T4 Gc for use in Zone 2 gas atmospheres, and CSA Certified for US and Canada to Class I, Division 2, Groups A, B, C, D T4. A three-year warranty guarantees reliability. 

The NIR-B-640-EX is an invaluable tool in prolonging reformer tube life time, optimising production throughput and reducing energy consumption. 

CASE STUDY 
Borescope Increases Know-How by Continuously Measuring Temperature of Tube Walls for Air Liquide
Air Liquide, the world leader in gases, technologies and services for industry and health, has implemented AMETEK Land’s Near Infrared Borescope (NIR-B) 3XR, an enhanced thermal imager, and now is gaining in know-how by continuously measuring temperature of tube walls within its steam methane reformers (SMR). Read More >

ENGINEERING BRIEF
Fixed Thermal Imaging Enhances Hydrogen Steam Reforming Safety

Measurement Range	600 to 1800 °C / 1112 to 3272 °F
Spectral Response	1 µm
Frame Rate	7.5 fps (100M Ethernet)
Image Pixels	640 x 480
Accuracy	1.0 % Celsius
Sealing	IP 65 (when connections mated/fitted with caps); Pollution Degree 2)
Repeatability	1 °C
Data Out	Digital data over 100M Ethernet
Software	IMAGEViewer & IMAGEPro Advanced Image Processing and Controlling Software
Standard Accessories	Field Connection Box (ExHazloc), Control Room Unit (ExHazLoc, associated apparatus), Junction Box (ExHazLoc), software, water cooled/purged mounting and tube
Field of View (Horizontal)	90° x 67.5°, 44° x 33°
Focus Range	1000 mm to infinity
Probe Length	305, 609 or 914 mm (12”, 24” or 36”)
Probe Diameter	60.5 mm (2.38 in.) max.
Mountings	Choice of 3” ANSI 150 RF Flange & Gasket or PN16 DN80 Flange & Gasket with a 12” standpipe
Dimensions	254 x 560 x 717 mm (or 1021 mm or 1326 mm) 10” x 22” x 32” (or 44” or 56”)
Power Rating	21.6 - 26.4 V dc, 0.6 A
Weight	< 25 kg (for 609 mm / 24” version)
Hazardous Area Certification EX Borescopes	EX NIR-b WG1: Ex nA IIC T4 Gc Tamb=-20 °C to +55 °C  (ATEX certificate: CML 15ATEX4086X / IECEx certificate: IECEx CML 15.0042X) EX NIR-b WG2: Class I, Division 2, Groups A, B, C, D; T4 Tamb=-20 °C to +60 °C  (CSA certificate for US and Canada: 70080206)
Field Connection Boxes	EX FCB 31: Ex nA nC [op is Ga] IIC T4 Gc Tamb= -25 to 54 °C, ATEX only, single channel  (ATEX certificate: CML 15ATEX4085X)  EX FCB 32: Class I, Division 2, Groups A, B, C, D; T4 Tamb= -25 to 50 °C, CSA only, single channel (CSA certificate for US and Canada: 70052791)  EX FCB 42: Ex nA nC IIC T3 Gc Tamb=  -25 to 54 °C, ATEX and IECEx, four channels   (ATEX certificate: CML 16ATEX4310X/ IECEx certificate: IECEx CML 17.0021X)  EX CRU 1: [Ex op is IIC T4 Ga] Tamb= -25 to 54 °C  Associated apparatus to the EX FCB 42 ONLY  (ATEX certificate: CML 17ATEX4037X/ IECEx certificate: IECEx CML 17.0022X)  EX FCB 41: Class I, Division 2, Groups A, B, C, D; T4 Tamb= -25 to 50 °C, CSA only, four channels (CSA certificate for US and Canada: 70052791)  EX CRU 2: Tamb= -25 to 50 °C  Associated apparatus to the EX FCB 41 ONLY  (CSA certificate for US and Canada: 70157657)

MARCOM0377