HotSpotIR Conveyor Belts

AMETEK Land Fixed Thermal Imagers and Line Scanners - HotSpotIR for Conveyor Belts
An extremely compact, fast-response infrared scanning system designed to detect emerging hot spots on conveyor belt materials. 
  • Overview +


    Designed for industrial environments, the fixed-focus HotSpotIR high-speed scanning system detects small hot inclusions on a moving conveyor before they can cause a fire. Reliable alarm processing is achieved without software or computer requirements. 
     
    HotSpotIR rapidly identifies small, hot particles on a moving conveyor, preventing damage and costly shutdowns. Its high resolution and fast scan speed allow it to detect hot particles as small as 25 mm (1 inch) across. 
     
    Connecting to a dedicated processor, the scanner can measure up to an entire belt surface. If any part of the surface is above a user-set limit, it activates an alarm which can be set to trigger fire suppression systems.  
     
    HotSpotIR is suitable for ensuring the safe transport and storage of materials in the hydrocarbon processing, industrial processing, power generation, steel and cement industries, with an optional version available for use in hazardous environments.  

    ACCURATE HOTSPOT DETECTION 
    With high-resolution monitoring across 1000 temperature spots, user-adjustable scanning speed up to 100 Hz, and a repeatability of ±0.5 °C (0.9 °F), HotSpotIR protects the entire conveyor belt against hot spots as small as 25 mm (1 inch) across. 
     
    IMPROVED SAFETY 
    Continuous, accurate and fast monitoring means hot spots are detected and an alarm triggered in a hundredth of a second, allowing the plant operator to respond quickly to a potentially-dangerous condition. That means safer employees, reduced damage and downtime risks, and lower insurance costs. 

    HIGHLY COMPACT DESIGN 
    HotSpotIR is small enough to be positioned under a belt just after material transfer, allowing it to monitor the entire belt surface. It can also be placed above the conveyor to find hot spots in the material before loading. 
     
    HotSpotIR is AMETEK Land’s compact, accurate scanner for conveyor belt systems. 

  • Specifications +


    Measurement Range
    HotSpotIR-25 - 20 to 250 °C / 68 to 482 °F
    HotspotIR-40 -  50 to 400 °C / 122 to 752 °F 
    HotSpotIR-60 - 100 to 600 °C / 212 to 1112 °F 
    Speed of Response HotSpotIR-25 - ≤10 µs 
    HotspotIR-40 & HotSpotIR-60 -  ≤5 µs 
    Scan Speed 10 to 100 Hz - user adjustable
    Scan Angle 80 °
    Repeatability  ± 0.5 °C / 0.9 °F
    Emissivity 0.20 to 1.00
    Focus & Field of View 1200 mm Fixed Focus
    Target Distance: >1200 / 47.2 ”, FOV 100:1 at other distances
    Target Distance >1200 / 47.2 ”, FOV 100:1 at other distances
    Ambient Temperature
    5 to 60 °C / 41 to 140 °F (specified)
    5 to 70 °C / 41 to 158 °F (operating)
    Spectral response 3 - 5 µm nominal
    Dimensions 206 x 209 x 100 mm / 8.1 x 8.2 x 3.9 in
    Alignment  Class 2, max. output 1.0 mW at 635 nm, IEC60825-1:2001
    Environmental Sealing IP65
    EMC EN 61320:1999 Class A (immunity and emission); IEC 1010 (safety)
    Approvals Hazloc versions available; Optional ATEX Zone 20 or ATEX Zone 21
    MARCOM0418
  • Documentation +

  • Related Applications +

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      It is essential to detect any hot inclusions at the clinker cooler before they reach the conveyor belt and cause a fire risk. Our solution is the HotSpotIR linescanner.

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      Any hot spots in the coke after quenching could lead to belt damage or a fire. The HotSpotIR is our dedicated monitoring solution for early detection of fire risks.

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      Early detection of hot spots on the super calender rolls helps prevent damage to the roll covers, saving tens of thousands of dollars in repairs. Our HotSpotIR scanning system is recommended.

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