HotSpotIR - Supercalendar Roll

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Hotspot Detection for Continuous Process Monitoring and Quality Control

As production rates and temperatures rise, the possibility of overheating a roll, causing a blister or losing the coating increases. Coated rolls can be repaired, but the cost can be tens of thousands of dollars and the associated downtime further adds to this. The coated rolls rotate at high speeds and some of the developing hot spots can be quite tiny so it is impossible to detect these developing problems by using traditional methods.

“One undetected hot spot can cause $40,000 to $100,000 in roll damage and repair”

Using the HotSpotIR system to detect hidden hot spots

Using the HotSpotIR system to detect hidden hot spots

Key Features Key Benefits
  • Fast Scan Speed of up to 100Hz
  • Outputs peak temperature for each scanline
  • Laser Alignment allows easy setup
  • Wide scan angle of 80°
  • Simple, reliable alarm processing without the need of software
  • Single cable connection between scanner head and processor
  • Compact size, ideally suited to restricted access locations 
  • Decrease costly roll repairs
  • Increase production rates
  • Improve product quality
  • Reduce down-time
  • Simple to install and setup

Gallery

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HotSpotIR Scanner Head and ProcessorHotSpotIR Scanner Head and Processor

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